SHAFT RECOVERY
In-situ shaft turning with a portable lathe is the process of machining shafts while they are still installed in their original machinery or equipment. This eliminates the need for disassembly, saving time and ensuring precise alignment.
Key Aspects of In-Situ Shaft Turning
- Onsite Machining: Performs turning operations directly on installed shafts.
- Precision: Ensures accurate and consistent results without removing the shaft.
- Versatility: Suitable for various shaft sizes and materials.
- Portable Equipment: Uses a portable lathe to perform the machining.
- Reduced Downtime: Minimizes equipment downtime by eliminating the need for disassembly.
Common Applications
- Industrial Machinery: Restores and repairs shafts in large machines.
- Marine: Services propeller shafts and other critical components on ships.
- Power Generation: Maintains shafts in turbines and generators.
- Manufacturing: Ensures the precise operation of machinery in production lines.
Process Overview
- Setup: Align the portable lathe with the installed shaft.
- Turning: Machine the shaft to restore its diameter and surface finish.
- Measurement: Ensure the shaft meets required tolerances and specifications.
- Finishing: Achieve a smooth, even surface for optimal performance.
Benefits
- Cost-Effective: Saves on the cost of disassembly and transport.
- Time-Saving: Reduces downtime by machining shafts in place.
- Precision: Ensures accurate results with portable, high-precision equipment.
- Convenience: Allows for repairs and maintenance without removing the shaft.
MACHINING OF SHAFT BEARING DIAMETER
Applications:
-
Shaft Recovery
-
Weld Overlay Repair
-
Shaft Sleeving
-
Stepped Diameters
-
Worn Bearing Diameters
-
Shafts Requiring Keyway Milling
-
1.5” (38mm) to 24” (610mm) In Diameter